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How Blount Station Works

Burns Fuels

  • Coal is the primary fuel source.
  • Natural gas and pre-consumer plastic and paper products also contribute to the fuel mix.
  • Coal arrives by railcar. It is transported into the plant through an enclosed conveyor system.
  • It is pulverized into powder and mixed with air, then piped inside boilers where it is burned.
  • Miles of tubing inside the boilers circulate water which absorbs heat and is converted into steam.
How Blount Station Works

Boilers produce steam

  • Nine boilers produce high-pressure steam for six turbine generators.
  • The two largest boilers produce 400,000 pounds of steam per hour at 950 degreesFahrenheit and at 1,250 pounds per square-inch pressure.
  • By comparison, water in a residential water heater is warmed to approximately 125 degrees Fahrenheit at 85 to 95 pounds per square-inch pressure.

Steam spins the turbines

  • The high-pressure steam passes through a turbine.
  • A turbine consists of rows of blades that radiate from a center shaft similar to spokes on a bicycle wheel.

Turbines drive the generator

  • The shaft rotates within the generator.
  • The generator has two parts: stationary coils of copper wire (stator) and a rotating magnet (rotor) within the stationary stator coils.
  • As the magnetic field of the rotor whirls past the stationary copper coils, electricity is generated at high voltage.

Steam is cooled by a condenser

  • After steam flows through the turbine, it passes through a condenser where it is cooled and changed back into water.
  • The condensed water then returns to the boiler to be converted into steam again.
  • Water used to condense the steam is pumped into condenser tubes from Lake Monona and then returned to the lake after it is used.
  • Lake water never comes into direct contact with the steam produced in the boilers.

Electricity from power plant to you

  • Electricity leaves the generator at 13,800 volts.
  • A transformer increases it to 69,000 volts or higher.
  • For commercial, residential and industrial use, electricity travels along transmission wires to a substation where voltages are decreased to either 4,160 or 13,800 volts.
  • Overhead and underground distribution lines carry the electricity to smaller transformers for reduction to the 120/240 volts used for household electric service.
Electricity from power plant to you


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